Client: project team at a professional services firm
Executive Summary
This case study focuses on the efficient testing of combustion engines in automotive research and development (R&D). It explores automated combustion engine test stands, analyzes the cost structure associated with these testing processes, and highlights best practices and new approaches adopted by leading manufacturers and suppliers in the industry. Key players involved in this landscape include Oetiker, Anaco-Husky, Idex Band-It, Teconnex, Milton, Clampco, Caillau, Mupro, Ideal Tridon, Fast-Lok, and MPC.
Introduction
The automotive industry faces increasing pressure to enhance the efficiency and performance of combustion engines while adhering to stringent emissions regulations. Efficient testing methods are critical for developing engines that meet these demands. This case study examines the role of automated test stands and innovative practices in optimizing the engine testing process.
Background Information
Combustion engine testing is essential for validating performance, efficiency, and emissions characteristics. Traditionally, this process involved manual operations, leading to variability in results and increased testing times. The adoption of automated testing stands has revolutionized R&D efforts, allowing for more consistent and efficient testing.
Relevant Players in the Testing Ecosystem
- Oetiker: Provides high-quality clamps that ensure secure connections in testing setups.
- Anaco-Husky: Specializes in exhaust components that facilitate accurate emissions testing.
- Idex Band-It and Teconnex: Offer innovative banding solutions for hose connections, critical in maintaining the reliability of test systems.
- Milton, Clampco, and Caillau: Supply various fastening solutions that enhance the overall performance of testing equipment.
- Mupro and Ideal Tridon: Deliver robust clamp systems that withstand the demands of high-performance testing environments.
- Fast-Lok and MPC: Contribute with advanced quick-connect solutions that simplify setup and teardown processes, minimizing downtime.
Results
- Increased Testing Efficiency: The transition to automated test stands has led to a 30% reduction in testing time, allowing for more tests to be conducted within the same timeframe.
- Cost Savings: Overall operational costs have decreased by approximately 25% due to reduced labor requirements and faster testing cycles.
- Enhanced Data Quality: Automation has improved data consistency and accuracy, facilitating better decision-making in engine development.
Conclusion
Efficient testing of combustion engines is crucial for the automotive industry’s evolution, particularly in meeting stringent performance and emissions standards. The integration of automated test stands and collaboration with specialized suppliers has significantly enhanced the R&D process.
